Modern people cannot do without technological devices that make life more interesting and productive. Music is present in our lives thanks to mp3 players and smartphones. While going for a run or getting to work, many people listen to music. Such a pleasant time is ensured by headphones that transmit high-quality sound and at the same time allow you not to disturb others. You can find out how to repair headphones in this article.

Many people find that their headphones break after a period of use. Most often, one of the headphones stops working, which gives hope that it can still be repaired. The question is especially relevant for those who use expensive headphones.

“What is the first thing you should do when your earphone breaks?” – The first thing you need to do is find out the cause of the breakdown.

Often the cause of headphone malfunction is a broken wire. The second most common problem is a speaker malfunction. If you listen carefully to the “symptoms”, you can determine the cause of the breakdown by ear.

How to determine the cause of the breakdown:

• The absence of sound or its frequent interruption or disappearance indicates that the problem is a broken wire.
• Wheezing and muffled sound indicates that a breakdown has occurred in the speaker.
• Constant changes in sound may indicate that the plug is broken and coming off.
• If the wires in the cord are broken, the earphone begins to make rustling sounds.
• Usually the cords break at the plug location or inside the earphone.
• The channel may simply become clogged. To clean it, you need to disassemble the earphone and clean the membrane with alcohol or hydrogen peroxide.

Breakage and bending of the cord usually occurs under constant loads. An increase in the bending radius of the wires can also lead to breakdown. Repairing the headphones yourself is only possible if the wire in them is broken. But a breakdown of the speakers will most likely lead to the purchase of new headphones. If the headphones are of high quality and have a warranty, then if the coil breaks, they can be taken to a service center.

Headphones are broken: how to fix them

First of all, when the sound disappears in the headphones, you need to establish the reason. If it is a broken wire, you need to find where it broke. If this is the case, then the headphones must be repaired.

It is very easy to determine the location of the wire break if the headphones reproduce sound. To do this, you need to turn on the music and feel and bend the wire along its entire length.

Where the sound disappears when the wire is bent, there is a broken element. Fixing the breakdown will now be easy. Part of the broken wire is removed, and the “healthy” elements are again connected to each other using a soldering iron. Sometimes the wire breaks in the connector, then most likely the plug will need to be replaced.

How to repair headphones:

• Open the earphone.
• Inspect the membrane. The crumpled membrane must be straightened.
• If dust or debris gets into the membrane, it must be cleaned.
• Use alcohol to wipe the mesh that separates the membrane from the space.

The problem may be a wire break. To restore them, you need to completely disassemble the headphones. Different headphones can be fastened in different ways: elements can be attached using plastic latches or screws. Some headphones are held together with glue. After the earphone is opened, it is necessary to remove unnecessary remnants of the wire, strip it and solder it.

Why do headphones break?

Those who often use headphones know that they tend to break. Often, headphones distort the sound, broadcast it intermittently, or stop sounding altogether. In order to understand why headphones break, you need to know how they work.

Sometimes you can avoid damage to your headphones - to do this, you need to use them carefully, and carefully wind up the wires after each use.

The cause of the breakdown is mainly faulty plugs and wires. If the cable in expensive headphones breaks, you can replace it by purchasing regular headphones and cutting off the cable from them. If you need to replace a plug, first you need to decide on its type, and then go in search of the necessary element to a specialized store.

Reasons for headphone failure:

• Kink in the cord;
• Mechanism clogged;
• Broken speaker cord;
• Plug malfunction;
• The electrical connector is not working well.

To determine the cause of the breakdown, you need to open the earphone. If the cord breaks and the contacts come off, you just need to connect them using a soldering iron. When connecting wires, you need to pay attention to the fact that the left channel should be connected to the tip of the connector, and the right channel to the middle.

Tips: how to make headphones if they are torn

From time to time, headphones for your player or phone become unusable, but you shouldn’t rush to throw them away. For example, if the headphones are broken, they can be repaired, and you can do it yourself at home. To fix the damage, you need to remove the insulation and protective winding from the cord.

You can carry out the procedure for stripping the earphone using special wire cutters or a simple knife.

Typically, headphones consist of a pair of wires connected together. Each wire has an insulated signal and a ground wire. You can fix the headphones by cutting off the non-working section of the wire. It is important to avoid splitting the wire. To protect the electrical cord from damage, you need to ensure that the wire is cut straight.

Repair tips:

• If one wire has failed or one channel has come loose, you can skip the cutting procedure and proceed directly to soldering.
• The wires must be covered with a special heat-shrink tube, which performs an insulating function.
• After twisting the wires, all connections are sealed.

If there is no way to solder the headphones, most likely you will just have to change them. To ensure that the wire no longer bends or breaks, it can be protected at the repair site by applying special glue. And to avoid breaking the wires, you need to carefully carry them in your pocket or bag, making sure that they do not bend.

Review: how to disassemble earbud headphones

Headphones can last a long time if you treat them well. But over time, any wires wear out and the contact comes off. Sometimes it can be so difficult to part with your favorite headphones that it’s easier to fix them and use them for some time. You need to be extremely careful when repairing headphones. Because one wrong move and the repair will be inappropriate.

You can repair headphones by disassembling them, but during disassembly you can also damage the membrane and capsule.

If cheap headphones break, it is almost impossible to take them apart because they are glued tightly together. To open a non-working earphone, you will need a scalpel or a sharp knife, which is used to pry up half of the case. After the halves open. You can clean the headphone housing.

How to open the headphones:

• Open in circles using sharp instruments.
• To separate the two halves, you need to make an effort, but so as not to break the body.
• There is no need to cut through the headphones to a great depth; half or one millimeter is enough.
• All actions must be performed carefully so as not to damage the headphone membrane.

Not all headphones can be repaired. For example, if a speaker is broken, it is likely that it cannot be repaired even by a service center. Many people face a problem when their iPhone headphones break. Before purchasing equipment, it is important to pay attention to the warranty from the manufacturer. Headphones that don't break are rare. To repair headphones at home, it is imperative to use a soldering iron, otherwise the entire repair will go down the drain.

Instructions: how to fix headphones (video)

Those who use headphones know that they often break. But this is not a reason to constantly buy new headphones, especially if they cost a lot of money. Before you begin repairing yourself, it is important to remember if the headphones have a warranty period. If yes, then it is better to take them to the service. To repair headphones at home, you will need a soldering iron and a knife. First of all, you need to determine the cause of the breakdown. Most often this is a broken wire or broken speakers. Before soldering the wires, you need to determine where exactly the contacts have come off: at the top of the headphones or near the plug. Once a breakdown is detected, the headphones can be quickly soldered.

Headphones consist of a wire, a plug and two speakers. Additionally, the headset is equipped with a microphone and volume control. Any of these elements fail over time. Before performing repairs, you need to figure out how to disassemble the headphones so as not to break them completely.

Disassembling and repairing the plug

A faulty plug is detected by kneading the incoming wire with your fingers. The headphones are connected to a mobile phone or computer, play a music file, and then begin diagnostics.

Typically, copper wires break at the entrance to the rubber or plastic casing of the plug and inside it. If, while kneading the cable, sound appears in the speakers from time to time, it means that the plug needs to be disassembled and repaired.

Recommendations: How to fix headphones yourself if one stops working
, The earphone does not work: fault diagnosis, repair methods
, DIY headphone repair

The plug restoration procedure consists of the following steps:

The plug is cut off with pliers from the headphone cable.

The purpose of the repair is to remove the metal part from the casing. The element is firmly soldered. Trying to save the old casing is unwise. It's easier to cut it lengthwise with a sharp knife.

The metal part of the plug is carefully removed from the casing so that the contacts do not break off. Soldered wires should also be saved. The color of the insulation makes it clearer where to solder the wires of the headphone cable.

In the event of a break in the wires from the contacts on the solder itself, the standard circuit shown in the photo is used for connection. The color of the insulation in the headset cable varies from manufacturer to manufacturer. Most often, the common core is in black or yellow insulation. To be sure, it is better to ring the tester from the speakers to the place where the cable is cut.

The headphones can be equipped with a microphone. In such models, instead of three, four wires are hidden under the cable braid. The connection occurs according to a different scheme, shown in the photo.

The cable cut off from the plug is stripped. First, remove the main braid and free the ends of the cores. The edges of thin wires are cleaned with a sharp knife. It is enough to remove 5 mm of the insulation length so that it is enough to solder the copper core to the plug contact.

The wires are twisted from thin veins, and they are all coated with a protective varnish. This coating prevents soldering. The varnish is removed by scraping with a knife or burned with fire from a lighter. The ends of pure copper wires must be tinned. The common wire will be connected at one contact, so it is immediately soldered together.

A new housing for the plug is made from the bottom cap of a ballpoint pen. The wire is inserted through the hole for the writing rod. The put on cap is moved along the cable further from the soldering point.

Following the cap, a piece of heat-shrinkable tubing is placed on the wire. The sleeve will protect the wire near the new plug casing from breaking.

The cable cores are soldered to the plug contacts. It is important not to forget about matching the wires to the color of the insulation. Functionality is checked by calling a tester. Easier to connect the plug to the socket mobile phone or computer.

If both headphones work normally, put heat-shrink tubing on the plug contacts. It is heated with the fire of a lighter. The tube will fit tightly around the plug contacts. To be safe, you can press it with your fingers while the plastic is hot.

Finally, the inside of the cap is lubricated with epoxy resin. A little glue is applied to the heat shrink tube. The cap is moved along the cable until rear end The plug will not fit completely into it until the limiter. After a day, the resin will harden and the headphones can be used.

Disassembling vacuum headphones

The wire can break not only at the plug, but also near the speaker. To get to this part in vacuum headphones, perform the following steps:

A seam is found on the headphone body. They try to make a cut on it with a sharp knife. The body is lightly pressed with pliers so that the seam opens.

When the case falls apart into two parts, the back of the speaker with contacts will appear on view. Use a soldering iron to solder the damaged wires, but first mark the color of the insulation with a marker so as not to mix up the wires.

The damaged piece is cut off from the common headset cable. The conductors of a working wire are stripped, after which they are soldered to the speaker contacts, observing the insulation color markings.

The operation of the vacuum headset is checked by connecting it to the connector of a phone or computer. If uninterrupted high-quality sound comes from the speakers, the halves of the headphone housing are glued together.

Disassembly and repair of large headphones

The speakers in large headphones are hidden inside the case, the disassembly of which is complicated by hidden screws and latches. If all the fasteners are not identified, the plastic elements of the headset will simply break from the applied manual effort. The methods for disassembling headphones from different manufacturers differ. For example, consider several popular models:

Disassembling the Sennheiser HD203 headset begins by removing the ear pads. The soft pads are held in place by snaps that can be easily removed with a plastic card.

There are four screws under the soft pads. They are unscrewed with a screwdriver.

The body halves are not glued together. After unscrewing the screws, the elements can easily be separated into two parts. There are speakers attached to the front panel, to the contacts of which a new wire will have to be soldered.

Headset manufacturer Steelseries Siberia glues soft pads. The ear pads are separated from the body with a screwdriver or knife. Fastening the housing halves in different models used with screws or snaps. In the second option, disassembly is not complete without breaking off the locks. The assembly of the case with broken latches is carried out using glue. In the future, it will not be possible to disassemble a firmly glued earphone.

Things are simpler with the soft pads in the Razer Kraken headphones. The ear pads are simply put on without being fixed with glue or latches. After removing the covers, a paper sticker becomes visible. Four screws are hidden under it.

Philips and Audio-Technica headphones have similarly unsecured ear pads. The pads are simply placed on the rim of the cup.

Disassembling the microphone housing with volume control

Headphones for computers are produced with a volume control and a microphone. The mobile phone headset is equipped with a call on/off button. All these elements are hidden in a small plastic case attached to a cord. To get to these elements, you will have to perform similar actions that are used when disassembling vacuum headphones. The body is glued together, and it can only be separated into two halves by cutting it with a knife.

A malfunction of the volume control is determined by crackling sounds in the speakers and poor sound. The problem lies in the variable resistor. The part consists of a slider that moves along a resistive layer. You can extend the life of the resistor with graphite lubricant. Using a cotton swab, apply the paste to the resistive layer.

A microphone problem is identified by the deterioration in audibility experienced by the subscriber with whom the conversation is taking place. The reason often lies in clogging. The microphone is wiped with cotton wool or gauze soaked in alcohol. After repairing the resistor and microphone, the two halves of the housing are glued together.

Disassembling headphones of any brand is not difficult. The main thing is to be careful. Broken plastic parts cannot be repaired.

Thematic materials: No sound in headphones
, Headphone pinout
, Making your own simple headphones and headsets with a microphone

Below are typical headphone problems. In 99% of cases, one of the options is yours.

Internal break in the cord

Manifestations: the sound begins to rustle in one of the headphones (less often in both), and over time disappears completely.

Diagnostics: The break occurs at the bend of the cord, i.e. either directly at the connector, or at the wire entry into the earphone itself. You can accurately set the location if you turn on playback and rotate the cord. A cracking sound or sound indicates the exact location of the break.

Repair: Cut the cord below the break point and solder it again.

Option with a break at the connector

Plugs usually come in two types - solid molded from flexible plastic, a molded hard core and a soft rubber cap. It is necessary to remove the rubber cap; if this is not possible, cut it with a knife.

Cut through the casting with wire cutters and get to the place where the wire is soldered to the metal contacts of the connector. Strip and solder the wire, and put everything back together.

Fill cavities due to removed plastic parts with epoxy glue, faster curing is better.

The cut elastic can be strengthened with bondage made from synthetic threads. Heat shrink tubing can also give good results.

Option with a break at the earphone

It is necessary to disassemble the earphone. Large headphones are assembled with screws. Headphones are smaller - on latches. Headphones droplets, earbuds - adhesive connection. The adhesive joint is disassembled either with a knife, or by squeezing the headphones in a yew - due to elastic bending, the crack usually runs along the glued joint.

The wire inside the earphone is tied in a knot to prevent it from being pulled out. Cut the wire, strip it, tie it in a knot and solder it as before. Glue the earphone back together.

Channel blockage

This malfunction is only possible with closed acoustic earphones. The membrane is separated from the channel by a thin metal mesh. Ear wax, as the earphone is used, covers this mesh and interferes with the passage of acoustic waves.

Diagnostics: absence of sound despite the fact that the continuity shows the integrity of the headphone windings.

Repair: Disassemble the earphone and wash the mesh in alcohol. Disassembly is preferable so as not to stain the membrane with leaking alcohol and dirt particles.

Membrane damage

Manifestations: crackling, rattling in one of the headphones, difference in playback timbre.

Diagnostics: visual inspection and opening of the earphone.

Repair: After opening, straighten the membrane if it is wrinkled. The effect will be temporary and the headphones will need to be replaced. If there are foreign particles on the membrane, remove them. Wash the mesh that separates the membrane from the surrounding space.

Why is this happening?

Let's look at the photo of the place where the veins broke:

With a small bending radius, the strands accumulate a large fatigue load and break. If you take a paper clip, straighten it and bend it in the middle, first in one direction, then in the other, then after several such bends it will break. The same thing happens with the conductors in the wire.

They fight this in two ways. At first, it is a special wire with a special weave of cores. The central channel made of synthetic threads provides the wire with tensile strength, and the cores, wound in a spiral, when the wire is bent, experience more load torsion than bending. When loaded with torsion, the core is more stable. The second method is to increase the bend radius. To do this, the connector or earphone ends in an openwork flexible plastic structure, which, bending along with the wire, increases the bending radius. But correctly selected rigidity of the plastic is strictly necessary; if the plastic is too hard or too soft, the design will not be of any use.

Additional information: Basic information about soldering can be gleaned from

Has it often happened to you that one ear of an earphone stops working? Repairing headphones requires minimal skill, but at the same time allows you to greatly extend the life of your favorite headphones. In the laboratory, we compiled detailed guide repair for you.

My headphones don't last longer than a month, so I buy cheap ones. - They work for you for no more than a month because you buy cheap headphones.

Headphones fail in 90% of cases due to broken conductors in the wire. Depending on the quality of the wire and its design, the service life before this misfortune varies. If the Chinese simply used two insulated copper wires as conductors, then this will happen in less than a month. If the conductors are wound on a synthetic cord, the wire can last for years. Breakage occurs due to metal fatigue at small bending radii. If you take a paper clip and bend it in one place several times, it breaks, and the same happens with the copper wire strands. To combat this, they try to increase the bending radius of the wire - the plastic spring at the connectors is made just for this.

Here is an example of a broken conductor in a wire, the conductors are removed from the insulation:

Or this. Greens - sebum penetrated through the insulation and oxidized copper:

Repair begins with finding the location of the problem. If one of the headphones does not work, then there is a break in the wire of the left or right channel. If there is a break in the common core, then only music can be heard in the headphones, and vocals are practically inaudible; the difference signal between the left and right channels begins to play in the headphones.

To diagnose broken conductors in a wire, use this technique - fix the connector and make circular movements with the wire during operation. If you hear rustling noises, crackling noises or interruptions in operation, this means that the fault is located in this place. From experience, it most often occurs at the headphone jack, but with headphones with a 50/50 rim there is a break at the jack or at the earpiece.

The break point is shown with a red arrow. Once the location of the break has been identified, we begin repairs. You can, of course, replace the connector and install a collapsible plug, but unfortunately the collapsible plugs are quite large and their quality is often poor (in Yekaterinburg we could not buy plugs of acceptable quality. Even the all-metal ones with a gold-plated body suffered from misalignment of the contact cylinders, weak contact of the cylinders with the lamellas) Therefore, disassembly non-separable connector and the use of its components seems appropriate.

Fortunately for us, in the vast majority of cases, the plug for headphones consists of two parts, a plastic filler for the connector and a rubber cap. Removing the cap:

We bite through the plastic filling of the contact part:

We clean the wire. It is advisable to use a heated object so as not to leave scratches on the wires, which will cause a break. Don't forget to leave the cap on the wire:

This is where the subtlety lies. The cores are covered with polyimide insulation, which does not melt from the soldering iron tip. Cleaning with a sharp object is a filigree job, and there is a high risk of missing the wires at the end of the conductors. In this case, there are two ways to proceed. You can burn the insulation with a lighter, then clean up the fumes and tin. The disadvantage of this method is that the veins oxidize due to combustion and it becomes difficult to tin them. The second method is more elegant - the insulation is burned chemically.

We take an aspirin tablet (acetylsalicylic acid) and with a heated soldering iron tip (350+ degrees Celsius) press the insulated conductor to the tablet, pulling it out. The acid destroys the insulation and acts as a flux. DO NOT INHALE VAPOR! WORK UNDER A HOOD!

Result:

We clean off the remaining aspirin from the wires (it is advisable to thoroughly wash and dry, aspirin is an active flux and will continue to destroy the material if it is not removed), bite off the excess and solder it back to the connector:

We plug it into the player and check that everything works. After this, the plug must be fixed in the cap. To do this, we use fast-hardening epoxy glue:

We recommend poxipol because of its consistency. Epoxy glue “moment” also hardens in 10 minutes, and is also suitable, but it is more difficult to work with because it is more fluid. Mix the glue and fill the cavity of the cap with it, placing the plug there. Thus, we imitate the plastic filling that we bit into at the beginning. It fixes the conductors, protecting the delicate soldering area.

When the glue sets, but has not yet hardened to the state of stone, cut off all excess with a knife:

The renovation is complete! You can use it.

Sometimes it happens that there is a break in the wire directly next to the earphone, or the repair according to the instructions above did not help. In this case, read on.

The headphones are not considered to be dismountable, as if they were assembled with glue. Fortunately, many plastic glued cases can be disassembled by taking advantage of the fact that the adhesive seam is difficult to deform.

Let's clamp the headphones into a clamp or vice; the screw allows you to strictly dose the force, gradually increasing it:

At a certain moment, the part will come unstuck and open like a shell:

We open the earphone and get access to its contents. Using a multimeter, we test the headphone winding to prevent a break:

Winding breakage and membrane damage are some of the few things that cannot be repaired. If the winding is intact, then cut the cord and thread it into the earphone again. Most often, the wire is fixed with a knot; strip and tin the conductors in the same way as for soldering the plug.

You can glue the earphone back together with any glue, after degreasing the surfaces. Apply the glue carefully so that excess glue or its vapor does not damage the membrane.

Based on experience, after such a repair, the headphones work until the next breakdown for about the same amount of time as they worked after purchase. Considering the cost of high-quality headphones, repairs of this kind are advisable.

This instruction was sent by Pyotr Sleptsov, this is what he writes:

“The headphones are more than two years old, the battery, naturally, is already “tired” and does not hold a charge for very long. I decided to disassemble these wireless headphones to understand the device, and later replace the old battery. I’m thinking of installing, if space allows, the same nickel-cadmium flat battery, but with a larger capacity.... I couldn’t find on the Internet how to disassemble the Rapoo H1030 headphones. And so, this instruction was born:)...”

So, how to disassemble and repair Rapoo H1030 wireless headphones? Instructions.

1) First, remove the soft lining.
2) Now, between the central insert with the Rapoo inscription and the gray large cover, insert something thin (screwdriver, scalpel or knife blade), and as carefully as possible, pressing the latches with a thin screwdriver (see photo), remove the headphone cover. By the way, since I did this for the first time and did not know in which places the latches were, one fastening came off.

3) Remove the strip with the Rapoo inscription. It is easily removed and is not even fixed, but is simply inserted with pins into the holes.

I think everything is visible in the photo, the main thing is to look at where and in what place the latches are located, you need to pry them off, bend them slightly, creating tension, then the parts of the headphones can easily split.

As for repairing wireless headphones, here, as you can see, the design is simple: there is a small handkerchief with chips and a battery. The electronics in such headphones, as a rule, are reliable, but the most unreliable element is the battery, which has to be changed periodically, plus, of course, there may be various wire breaks, well, this is easily fixed.

As you can see in the photo above, there is a flat battery - 3.7 V 360 mAh, and if you break out some of the plastic partitions, there is enough space in the headphone body to insert a battery of 700 mAh or more, for example from a Nokia phone.

Assembling wireless headphones is much easier than disassembling them, i.e. everything in reverse order, you just need to click it back, unless, of course, these latches were broken. Then you will have to glue in plastic stands, make holes in them and fasten them with small self-tapping screws, from a tape cassette, for example.

Now as for the headphones themselves, if anyone is interested. The idea to make wireless headphones is good and the thing is quite convenient, since it is not strictly tied to the computer, you can move away from it, go drink coffee, for example, without interrupting listening to your favorite audiobook or music, and without disturbing others.

But this model also has some disadvantages: the microphone is not remote, but is built into the body of the headphones themselves, which distorts the sound and reduces their sensitivity. This will not have any effect on listening to music, but when communicating on Skype it is already a significant drawback. I would also like to have a larger battery capacity.

The operating time of the headphones, in the version of the Rapoo H1030 model, is 8 hours at 50% volume, and 4 hours at 80%, and even less when the battery is brought up. Charging, although not long - about 2 hours, but I would like to do it less often. Therefore, when choosing headphones, find out what you need them for. It might be better to pay extra and get headphones from good microphone, or buy these, an economical option, and use regular wired headphones when communicating on Skype.